CYCLONIC WELLHEAD DESANDER – DPI CyFi

A cyclonic wellhead desander is a high-pressure solids-separation device designed to remove sand and other solid particles from well effluent (oil, gas, and water) immediately downstream of the wellhead. It uses a centrifugal (cyclonic) separation principle: the multiphase flow enters tangentially into a specially shaped vessel, creating a high-velocity spiral motion. The resulting centrifugal forces drive the denser solid particles outward toward the vessel wall, where they lose momentum, fall into a solids collection chamber (pot), and are periodically removed.

The cleaned fluids exit through the top outlet of the unit. This 10K version is designed for high-pressure well operations up to 10,000 psi (690 bar) and is commonly used in well testing, clean-up, flowback, and production protection to prevent abrasive solids from damaging downstream equipment (chokes, separators, flowlines, valves).. DPI’s modular high pressure CyFi® Solids Management and Monitoring Systems represents a game changing step forward in the field of oilfield solid management systems (SMS).

The CyFi design ethos is to: Maximize equipment performance and performance envelopes; Maximize equipment flexibility and configurability Maximize ease of use – for rig up/down times, for configuration changes and for maintenance. Minimize equipment inventory requirements. The CyFi is as it name implies “Cyclonic Desander and Filter” combined that can be operated in various scenarios with on skid piping arrangement: Operating as a Cyclonic Desander and Filter – 100% Duty/Standby Operating as a Cyclonic Desander – 100% Duty/Standby Operating as a Sand Filter – 100% Duty/Standby

Technical details

Total Skid Dimensions 4.0 m (L) x 2.4 m (W) x 3.39 m (H) Total Skid Weight 21,000kg Fluids Inlet / Outlet DPI WellSpin Cyclonic 10“ to handle varying flow conditions WellScreen Filter Internals particles and directed to accumulator – reducing solids loading on microns to handle varying flow conditions with dP to 1500 psig. DPI MODEL FC Type Manual Gate Valve PER NACE SPECS MR-01-75: API-6A, PSL-3, PR-2, EE, P+X, INCONEL OVERLAYS IN THE RTJS, API MONOGRAMMING INCLUDED.

Specifications:
Description: CYCLONIC WELLHEAD DESANDER
Manufacturer: DPI
Working Pressure: 10000 psi
Skid: Design DNV 2.7-1
Gas Flow Rate: Up to 150 mmscfd (GVF=100) per CyFi Pod
Liquid Flow Rate: Up to 25,000 BPD (GVF=0) per CyFi Pod
Solids Removal Efficiency: >10 microns – see attached Simulations
Solids Accumulator Volume: 200 liters Per Pod
Design Codes: API 6A, B31.3, NACE MR-0175
Design Temperature: -29C to 180C (-20F to 350F)
Forging Material: AISI 4130, 75K, PSL3, P+X
Connection: API 10K 4-1/16” / 3-1/16”
Water Flush Connection: API 10K 2-1/16”
Internals: Duplex Stainless Steel Inserts – Various sizes from 2” to
Cyclonic Preconditioner: 316L – designed to remove larger
Filter: screen.
Filter Screens: 316L – Various sizes from 100 to 400
Piping Spools, Crosses, Tees: API 6A, PSL3

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